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Slotted component with fine features against a workshop background

Small components and fine-feature parts

6 part examples

Slotted insert with narrow channels and mounting holes

Micro-slotted inserts

Narrow channels, small pockets and closely spaced walls. Mark which opening carries a mating feature and which surfaces are only for clearance.

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Small connector body with an axial bore

Fine-bore connector bodies

An axial bore, shoulder and sealing or locating face on one compact part. The bore diameter, depth and relationship to the outside surface belong together.

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Stepped pin with a fine end section

Stepped pins with fine tips

Pins with a reduced end section and short locating shoulders. Identify the part of the pin that fits, the unsupported length and the tip condition.

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Thin-wall sleeve showing bore and wall section

Miniature thin-wall sleeves

Sleeves where the inside and outside dimensions leave little wall material. Tell us whether the fit is checked before assembly or in its housing.

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Contact block with small holes and projecting pins

Small electrical contact parts

Contact pads, projecting pins and fine connecting features. Include the specified alloy, contact area and any plating or masking on the drawing.

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Polymer guide with a fine channel and mounting holes

Polymer guides and insulators

Fine guide channels and compact insulating shapes in a specified polymer grade. Include mating dimensions, use conditions and handling restrictions.

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Send the actual dimensions so we can review the feature.

Part Envelope and Fine-Feature Scope

Overall Size and Feature Access

A compact part and a fine feature are different machining questions. Slot width, bore diameter or wall thickness must be considered with depth, reach and the geometry surrounding the feature.

Fits, Passages and Contact Features

A fine feature may locate a mating part, carry flow or make electrical contact. Its function determines whether an edge, hidden burr or local surface condition needs a separate check.

Full-Part and Detail Views

Send the full drawing and an enlarged view of the difficult feature in the same revision, with dimensions, material and quantity. Together they show both the fine geometry and the surfaces available for support.

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0.50 mm Cross-Hole Inspection Project

A completed 416 stainless steel collimator-tube project involved 0.50 mm cross-holes intersecting a stepped bore. The inspection sequence and edge work addressed those specific internal features; this is a project example, not a universal minimum hole size.

416 STAINLESS STEEL

Collimator tube with cross-holes

Small-hole checks and two-angle microscope inspection exposed burrs that main-bore gauging could otherwise hide.

Read the collimator tube project

Slots, bores and thin-section requirements

Slot width, depth and tool clearance shown in plan and section
Enlarged geometry study. No minimum feature size is implied.

Slot width, depth and internal radii

A narrow slot needs enough space for the cutter and its holder to reach the full depth. Reducing the internal corner radius can change the tool choice. Mark any relief that the design permits rather than leaving it to be guessed. [2][3]

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Bore depth, intersections and edge condition

Show whether the bore is blind or through, how deep the controlled diameter extends and whether another hole intersects it. Ask for the entry, exit and intersection edges to be addressed separately.

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Keep the part supported through the final cuts

Fine pins, thin walls and delicate projections need a holding and release plan. A drawing can identify surfaces that may be gripped or used temporarily for support. The final part must still meet its specified free or supported measurement condition. [2]

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Micro milling, small-hole work and turned features

Micro milling for slots and profiles

Fine pockets, grooves and locating faces call for tool access and a stable cutting setup. Tool reach, runout and heat control deserve attention alongside the programmed path. Keep wider roughing areas separate from the fine features when discussing the route. [1][2]

Small-hole and intersection work

A complete hole callout includes diameter, depth, location and end condition. For an intersecting passage, include a section view. A view of the entrance alone cannot show the entire bore or establish its internal edge condition.

Turning for pins and miniature sleeves

For mostly round parts, compare a supported turning route with the required cross-holes, flats and second-end work. Swiss CNC machining is a separate option to review; a small diameter by itself does not decide the process.

We confirm the feature range, machining route and inspection scope against your drawing before accepting the order.

Material Grades and Condition

Micro-machining materials
Material familySpecifyCritical requirements
Aluminum and copper alloysExact grade, condition, required recordsThin walls, contacts, coating, masking
Stainless steel and titaniumAlloy, condition, traceabilityFinal dimensions and surface finish
Engineering plasticsGrade, fillers, stock form, restrictionsAssembly, temperature, moisture exposure

Confirm the exact grade, small-feature feasibility and inspection scope during drawing review. Use the material guides for background on each material family.

Functional Edges and Burr Inspection

Bores and channel intersections

Name the opening and the edge that must stay clear. “Deburr” is a starting note; a functional passage also needs an agreed way to check the hidden intersection without damaging it.

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Fine tips and contact edges

Separate edges that may be broken from edges whose profile matters. Include a drawing detail or reference image when appearance is part of acceptance, and define the viewing conditions.

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Dimensions after plating or finishing

State which dimensions apply to the delivered, treated part. Include coating, masking and contact-surface requirements before the sample is made, so inspection is not based on the wrong surface state.

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Fine-Feature Measurement

Conceptual optical profile and accessible-bore inspection arrangements
Select and verify the measuring system for each feature.

Measurement Access and Method

Each reported result refers to a defined feature, acceptance limit and drawing reference.

Optical systems and contact probes reach different surfaces. The measurement plan connects the slot, bore or thin section to a suitable method, support condition and verification of the stated limits. [4]

Discuss Feature Inspection →
Micro-part inspection
FeatureDrawing requirementsMeasurement considerations
Slots and profilesWidth, depth, corners, datumsDefined edges, resolution, access
Small boresLimits, length, blind/through, intersectionsCoverage along the specified bore
Thin walls and pinsThickness or diameter, length, geometrySupport, measuring force, free/installed condition
Functional edgesEdge break, surface finish, final conditionMethod, viewing conditions, inspection coverage
Samples and lotsRevision, quantity, critical featuresReport, suitable method, sampling plan

Samples, Batch Checks and Protective Packing

Drawing and Feature Review

The model, dimensioned drawing and detail view establish the sample scope. Open design points remain identified until the sample specification is released.

Sample Fit and Inspection

The sample report covers the agreed features, while assembly testing checks the mating function. Geometry, material or finishing changes are captured before the next build.

Lot Identification and Packing

Small parts need a pack format suited to counting and handling. Separation, contact protection, cleanliness and lot identification are defined with the delivery quantity.

What changes a micro-machining quotation?

Access and measurement can outweigh material volume

A small part does not always mean a short job. Fine-feature tooling, holding, edge work and the required inspection can shape the quote. Highlight the dimensions that drive function, and identify alternatives only where design approval is possible.

Keep sample and batch quantities separate

Request the sample quantity and planned production quantities explicitly. A quote should distinguish one-time preparation, recurring part work and the requested records. Forecast volume should not be presented as a released order.

Micro CNC machining questions

Is a small CNC part automatically a micro-machined part?

No. Overall size and feature size are different. A compact part may be straightforward to turn, while a larger insert may contain a fine slot that needs a specialist route. Send both the part envelope and the feature dimensions.

What is the smallest hole, slot or wall you can machine?

The minimum feature size depends on material, depth, access and inspection requirements. Send the actual dimensions and tolerances so we can confirm what is feasible for your part.

How does micro machining differ from precision CNC machining?

Precision CNC machining focuses on meeting dimensional and geometric requirements across many part sizes. Micro machining adds small-feature access, handling and measurement challenges. The drawing determines whether the project needs a distinct process.

Can micro milling and turning be used on the same part?

They can be considered together when the geometry calls for both. A pin may need a turned diameter and a fine side slot. The quotation should explain the setup changes, how features stay related and which operations are included.

Which metals and plastics can I request?

Start with the exact alloy or polymer grade on your drawing. Include the condition, fillers where relevant and any material record requirements. Material availability, tool access and sample feasibility are reviewed together; a generic family name is not approval for every grade.

Can you guarantee a burr-free micro hole?

First define the edges that matter and how they will be examined. A visible entrance, a hidden intersection and a sharp functional lip need different checks. The offered edge condition and inspection coverage should be explicit in the quote.

What inspection report should I request?

A feature-numbered report can tie results to your drawing. Ask for the selected critical features, the measurement method, any support or conditioning requirements and the sampling scope. Add material and treatment records where your application needs them.

Can I start with prototypes or a small batch?

Include the quantity you actually need. Samples can help resolve fit, edge condition and measurement access before a production release. Pricing, sample scope and delivery timing will be stated in the quotation rather than inferred from the size of the part.

Can you work from a sample or photograph?

A sample or photograph helps explain the shape, but it may not reveal the material, hidden geometry or size limits. Discuss a separate measurement or drawing-preparation scope first. Production should use an agreed drawing and revision.

What should I send for a micro CNC machining quote?

Send the dimensioned drawing, matching model, material, sample and batch quantities, and final surface requirements. Add a detail view of the smallest feature and any measurement or packing conditions. The RFQ checklist covers the general file package.

PROJECT SUPPORT

Discuss your micro-machined part

Share your drawing, material and quantity. Tell us what you need and we will reply by email.

Technical references

Technical references for the processes discussed on this page.

  1. Makino — micromachining process and machine considerations
  2. Sandvik Coromant — tooling, support and milling vibration
  3. Sandvik Coromant — cutter access and internal corners
  4. Mitutoyo — optical and multisensor measuring-system categories
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